Mô tả công việc
• Manage the peeling and color sorting sections to ensure accurate grading and effective removal of defects using automated machines.
• Operate and supervise Meyer 120 LDS4/KFS or equivalent color sorting machines.
• Operate and supervise peeling machines and humidification chambers.
• Set, adjust, and optimize machine parameters including color shades, sensitivity levels, defect categories, and operating conditions.
• Monitor peelability and moisture levels to ensure efficient peeling for both whole and broken kernels.
• Ensure whole %, broken %, and reject % meet customer and export specifications.
• Monitor sorting accuracy to achieve at least 98% defect removal.
• Coordinate with the Maintenance team for daily inspections, calibration, troubleshooting, and repairs.
• Track and reduce machine downtime to ensure at least 98% operational uptime.
• Conduct visual inspections, sampling, and comparisons against QC quality standards.
• Minimize under-rejection (defects remaining) and over-rejection (excess good kernels removed).
• Work closely with the QC team to validate kernel grades, identify processing issues, and implement corrective actions.
• Ensure kernel uniformity and consistent output quality for export markets.
• Lead and supervise peeling operators, color sorting operators, and helpers (approximately 8–10 staff).
• Plan manpower allocation per shift to meet daily and weekly production requirements.
• Train operators on machine handling, hygiene practices, food safety requirements, and standard operating procedures.
• Ensure operators strictly follow SOPs, safety rules, and hygiene standards.
• Follow production plans and ensure daily, weekly, and monthly targets are achieved.
• Track input versus output weight to ensure accurate mass balance and identify losses.
• Maintain logs of machine settings, downtime, rejection rates, yields, and shift performance.
• Submit complete and accurate daily shift reports on time.
• Ensure section cleanliness in compliance with HACCP, BRC, HALAL, and food safety requirements.
• Enforce proper PPE usage and hygiene compliance across all shifts.
• Support QA and food safety teams during internal and external audits and implement corrective actions as required.
• Monitor operators’ adherence to sanitation and safety regulations.
• Identify improvement opportunities in peeling efficiency, sorting accuracy, machine performance, and yield.
• Propose improvements to SOPs, machine settings, and workflows to enhance productivity.
• Reduce re-sorting cases to 2% or below through process optimization.
• Support cross-functional teams such as QA, Maintenance, and Warehouse when required.
Yêu cầu công việc
• Diploma or Bachelor’s degree in Food Technology, Mechanical Engineering, Industrial Technology, or related fields.
• 5–7 years of experience in food processing, preferably in the cashew or nut industry, with strong hands-on experience in peeling operations and color sorting machines (Meyer preferred).
• Solid understanding of peeling processes, moisture conditioning, color sorting operations, calibration, and defect classification.
• Knowledge of food safety standards including HACCP, BRC, GMP, and HALAL.
• Strong leadership, supervision, and team management skills.
• High attention to detail with a strong commitment to quality and consistency.
• Good troubleshooting and problem-solving abilities.
• Basic computer literacy for reporting purposes (Excel, Word).
• Ability to train workers effectively and ensure full SOP compliance.
• Ability to work under pressure and meet tight production timelines.
Các phúc lợi dành cho bạn
• Competitive salary package
• Stable employment in a global agricultural supply chain company
• Professional working environment with international food safety standards
• Opportunity to work with advanced processing and sorting technologies
• Career development and skill enhancement opportunities